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The application of injection molding machine manipulator

by:CSSSLD     2021-01-23
Wen injection tooling/VIP
as the injection molding machine technology and the rapid development of science and technology, factory automation demand is higher and higher, injection robot quickly gained popularity, it is mainly used for injection molding machine injection molding parts, workers use this device can reduce workload, improve labor productivity and automation level in the workshop. Injection molding manipulator is equipped with mechanical exclusively for injection molding production automation. In order to improve the production efficiency of injection molding machine, stable product quality, reduce scrap rate, reduce the production cost, enhance the competitiveness of the enterprise and its important role, etc.

a manipulator, injection classification
in the injection molding industry for the manipulator according to their degree of intelligence can be divided into the following two types: 1, the basic injection manipulator: this type of manipulator generally includes a fixed pattern program and according to the production process requirements of teaching model. Fixed pattern program covers several kinds of standard injection molding production process at present, industrial controller is used to do simple, rules, and repeat the action. Teaching mode the program is intended for the production process of special injection molding machine, suitable through the basic action orderly and safe layout to achieve the purpose of successful fetch.

2, intelligent injection manipulator: this type of manipulator placed at any point, the standby generally include more memory, more degrees of freedom, and other functions, generally adopts servo drive, be able to maximize the humanoid perform complex operations, also can be equipped with advanced sensors, make its have the function of visual, tactile, and thermal sensation, making it a highly intelligent.

2, development trend of injection molding machine manipulator Japan: due to the injection molding machine dedicated manipulator can greatly increase productivity and reduce production cost, manipulator can stabilize and improve the quality of injection molding products, mechanical hand to avoid the loss caused by human error. Therefore, the role in the production of plastic injection molding manipulator is becoming more and more important. At present domestic type of manipulator is simpler, and mostly used for pick-up. With the development of injection molding industry, there will be more and more of the manipulator for feeding, mixing, automatic loading and unloading of mould, each working procedure, such as recycling waste and will toward the intelligent direction.

the use of mechanical hand pay attention to the following points:
1. Action to the host of the manipulator clamping, plastic raw materials, injection and good cooling action coordination. 2. Manipulator in the work from the mold parts, transportation is to reset the total time, in 5 - general requirements 7 s time.
3。 Manipulator to take out the products should meet the requirements of product molding cycle shortest time.
4。 Should be considered in using inertial vibration in the operation of the manipulator can be absorbed by the injection machine mould clamping mechanism.
5。 If the products of the injection molding cycle is long, the operation of the manipulator movement should also slowly.

at present most of the manipulator can only achieve semi-automatic production function, when a product must wait for after the completion of the external action remove products and rear can continue to repeat the same action. In analysis, from the view of production is fully automatic production begins with raw materials for the initial state, through mechanical equipment processing and product forming until packaging is complete, the whole process completely by mechanical OEM processing, the whole process is fully automated production process, extend now automation and automation system.

manipulator can make the whole production line more regularity, stability, sustainable, to ensure the production of constant working condition, effectively improve the production efficiency, product quality stability, the production data and to calculate the production schedule, which can reduce the cost of production and management.

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