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Injection molding enterprise management

by:CSSSLD     2021-01-23
Wen injection tooling/VIP
injection enterprises are moving in from the labor-intensive to technology-intensive, steering automated, unmanned by manual mill production methods, by & other; Following behind the problem & throughout; To & other ways of doing things; Prevention problems & throughout; Work ethic. Injection enterprises face the challenge, awake in the crisis of reverse thinking, grasp big reshuffle the opportunity, is quietly to carry on the transformation and upgrading.

when injection molding companies offer to the customer are usually based on the total number of cavity to calculate yield and manufacturing cost, if in injection molding process a cavity to block production due to quality or other reasons, will cause injection obviously increase the production cost and lower profits or even losses.

injection molding processing enterprises management involves a wide range of knowledge involved in performance of plastic raw materials, product structure, mould structure and injection molding machine, injection molding process adjustment performance, plastic additives ( Color) , plastic products performance test, engineering, quality management, injection molded parts management, workshop management, and production safety aspects of knowledge.

injection production management is a systems engineering, if the management does not reach the designated position, can appear the production efficiency is low, defective rate is out of control, raw material loss, the regular batch scrap or customer returns, mold problems affect the normal production, can't timely delivery and production safety accidents and so on. Japan said a injection molding industry & other; Injection molding factory can make money, in fact, is the production process control and management, management in place, injection molding machine is printing presses, if management does not reach the designated position, injection molding machine is burning money machine & throughout; 。 “ Through management efficiency & throughout; In the injection molding factory effect is very obvious.

modern injection molding production enterprises are from the labor-intensive to technology-intensive, towards automation by manual mill production mode. However, the current domestic many enterprises is still in molding production & other; Inefficient, high cost and poor quality & throughout; The backward production management mode, used to follow & other; Question & throughout; Running behind, has become the development of the enterprise & other; Bottleneck & throughout; 。

a, domestic injection molding enterprise management status
1. The lack of advanced management processes and the corresponding management system. A lot of management is to & other; Man & throughout; The way to give priority to.
2。 Engineering technology management backward, thumb work is serious, once encounter new problems, helpless, constantly try mould and change mould, adjust process, also can not meet the requirements.
3。 Production process control is very poor, weak control ability of TQC, delayed delivery, scrap or return.
4。 The lack of quantitative management mechanism and management tools, by feeling or customer dissatisfaction when found the problem. “ Ultimate process, becoming & throughout; The heavier. Lack of self perfect management mechanism.
5。 Do not take the mould and equipment maintenance and maintenance.
6。 Just consider receive orders, lack of risk management consciousness.
7。 Basic management is weak, and lack of necessary training system and mechanism.
8。 Personnel is not stable, employee turnover phenomenon is serious.

2, molding the enterprise the management goal
injection enterprise current management status of already can't meet the objective demand of market globalization, is the time to change. How to build advanced injection molding production management mode, improve enterprise core competitiveness, the best opportunity to meet China's manufacturing industry development, is the domestic injection molding business operators must face the problem! Improve enterprise management level, the need to solve management problems.

plastic injection machine maintenance and the relationship between the cost of production
plastic injection machine is the key to the injection molding production equipment, the average price of 350000 yuan for each machine accounts for about 60% of the total investment molding department, injection molding machine maintenance work if do not reach the designated position, there will be wear, broken screw, machine hinge broken green column, the nozzle material overflow, the hydraulic oil pollution, tubing leakage, damage to the hydraulic system failure, electronic components, ( Or life cut short) Frequent, production machine and tank wall/screw damage, stop the flow ring is damaged, the damage of mechanical parts production frequent repair machine and machine utilization rate is low, the maintenance cost is high, the process condition is not stable, the production of defective rate is high ( Large amount of scrap) , low efficiency and short service life of injection molding machine, large waste, high cost.

injection molding company all staff to increase awareness of saving raw materials, increase the intensity of management and control of raw materials, improve the quality of each post personnel work and the sense of responsibility, reduce the injection production each link caused by the waste of raw materials, to create more benefit for enterprises.

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