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Why do plastic mold test?

by:CSSSLD     2021-01-23
Why do plastic mold test?


most of the injection molding product defect is in the plastic mould and plasticizing injection stage, but also related to the design is not reasonable, sometimes influence factors include: into the mouth of the type, the mold cavity number, location and size of the cold/hot runner system design, and the structure of the product itself. Therefore, in order to avoid the defects caused by mold design products, we need to make time, of the injection mould were analyzed. Plastic mold test results, the operator usually need to evaluate mould details again, in order to avoid in the process of modified increase unnecessary costs and time. In most cases, in order to make up for its deficiency in die design, the operator may be unwittingly made incorrect Settings, because the parameters required for the production of qualified products range is very small, once there's any deviation in parameter Settings, may lead to the final product quality far beyond the allowed error range plastic mold test purpose is to find out the optimized process parameters and die design. Not just to get a good sample. This is very important. Even material, machine set, or environmental factors, such as changed, is still able to ensure stable and uninterrupted production environment. Changshu mold factory main: plastic mold, injection mold, plastic mold and other professional processing customization. Provide service for mould industry products, immersed mold industry for more than 20 years, by heart by heart, efforts to dream.





in order to improve the durability of stamping die how to correctly choose materials?


different stamping die material have different strength, toughness and wear resistance. Under certain conditions the use of advanced materials can make the durability for several times. Therefore, in order to improve the durability of progressive metal stamping tools must choose good material. Toolox series of materials, is a kind of high toughness, high abrasion resistance, basic no internal stress of a new type of tool steel in the process of the hard. And high purity, grain size is very small, S, P content is very few, precipitation of carbide content is less, and very uniform. Due to the special composition design, Toolox series materials have excellent performance of surface treatment, including Toolox44 after nitriding surface hardness can reach more than HRC65, Toolox40 surface hardness can reach more than HRC62, Toolox33 can reach more than HRC58 surface hardness, depth of up to 1. 8mm。 Toolox series of material of the above features, makes Toolox series materials used in the part of the stamping die has a special advantage. 1) Thick steel plate, Typical cases for punching and shearing thickness 35 mm steel plate) , stainless steel plate, as well as non-ferrous metal plate stamping molding, typically is air conditioning wing piece mold, etc. 2) Tensile mold, stainless steel tensile mold. 3) Cold extrusion dies. Cold extrusion of 304 stainless steel, the thickness of 0. More than 5 mm, replacing DC53 materials such as, the effect is very good. 4) High dimensional stability requirements of large stamping templates. Reasonably for forging and heat treatment of stamping die parts in the choice of high quality stamping die at the same time, for the same material and different nature of the material requirements for the reasonable forging and heat treatment, is one of the main ways to improve the stamping tool durability. Quenching when, for example, if produce overheating when heated, will not only make the workpiece brittle is too big, and easy to cause deformation and cracking during cooling, lower the durability. So when manufacture stamping mould, heat treatment process must be reasonable. Toolox material is directly by the steel quenching and tempering steel in the process of the hard, no longer need to heat treatment, coupled with the appropriate surface treatment ( Such as nitride) , Toolox substrate materials of high toughness, cooperate on the surface of high hardness, and can achieve good results.
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