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Plastic mold factory share save mold development costs little tips!
by：CSSSLD
2021-01-23
Plastic mold factory is a typical single production manufacturers, each plastic moulds to creative design, CNC programming, production preparation, mechanical processing, assembly and test, increased the complexity of the factory production management and the difficulty.
That how to improve the production efficiency, shorten the development cycle, improve the level of plastic mold technology, reduce the production cost is the difficulties faced by plastic mold factory.
Small make up think can be done by the following method to improve the production efficiency, reduce the mold development costs.
1. The whole process of the implementation of concurrent engineering
the whole process of the implementation of concurrent engineering is one of the most effective way to shorten the plastic mold development cycle. A concurrent engineering is a plastic mold development process of each working procedure, every link to synchronize, parallel, overlapping, avoid serial.
2. Standardized design and manufacture
plastic mould design standardization should first establish plastic mold design standard database, including separate parts standard parts, containing the assembly structure of the standard parts, the structure of the die set in plastic injection mold structure of database, database and typical for technicians to design plastic mold when the copy, plastic injection mold standard parts usage and improve the design efficiency, achieve standardization, seriation and standardization in plastic injection mold structure, make plastic mould standardization degree of more than 70%.
3. Fine process once
fine process is greatly reduce fitter training, the purpose of workers in place at a time. Reduce offset, artificial nap after repeated processing, the sequence and quality of mold dependence on fitter skill, etc. Blade clearance processing in place, such as lower die without fitter open gap; Punching convex/concave mould directly without debugging, drawing on the surface of the model highlights the natural no knife trace, reduce research: the covering parts drawing die instead of scar, no mill; Concave round corner cutting processing, no clear root, etc. By fine process and adopt a high level of standard parts, machining benchmark and assembly benchmark to make consistent, realize fitter does not manufacture only less, known as 'direct assembly method', is the direction of the management of modern plastic mold production.
1. The whole process of the implementation of concurrent engineering
the whole process of the implementation of concurrent engineering is one of the most effective way to shorten the plastic mold development cycle. A concurrent engineering is a plastic mold development process of each working procedure, every link to synchronize, parallel, overlapping, avoid serial.
2. Standardized design and manufacture
plastic mould design standardization should first establish plastic mold design standard database, including separate parts standard parts, containing the assembly structure of the standard parts, the structure of the die set in plastic injection mold structure of database, database and typical for technicians to design plastic mold when the copy, plastic injection mold standard parts usage and improve the design efficiency, achieve standardization, seriation and standardization in plastic injection mold structure, make plastic mould standardization degree of more than 70%.
3. Fine process once
fine process is greatly reduce fitter training, the purpose of workers in place at a time. Reduce offset, artificial nap after repeated processing, the sequence and quality of mold dependence on fitter skill, etc. Blade clearance processing in place, such as lower die without fitter open gap; Punching convex/concave mould directly without debugging, drawing on the surface of the model highlights the natural no knife trace, reduce research: the covering parts drawing die instead of scar, no mill; Concave round corner cutting processing, no clear root, etc. By fine process and adopt a high level of standard parts, machining benchmark and assembly benchmark to make consistent, realize fitter does not manufacture only less, known as 'direct assembly method', is the direction of the management of modern plastic mold production.
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